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prototyping [2025/01/09 15:38] bioimaging [MSLA Printer] |
prototyping [2025/01/14 18:07] (current) bioimaging [Microfabrication Cleanroom] |
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===== Services ===== | ===== Services ===== | ||
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* **Consultancy** - Joint brainstorming sessions to discuss the scientific question, required features and how to better deal with possible constraints. The goal is to find the best feasible solution. | * **Consultancy** - Joint brainstorming sessions to discuss the scientific question, required features and how to better deal with possible constraints. The goal is to find the best feasible solution. | ||
- | * **On-demand Fabrication Requests** - "from design to product" of requests submitted through GIMM’s Agendo with a short description and schematics. | + | * **On-demand Fabrication Requests** - "From design to product" of requests submitted through GIMM’s Agendo with a short description and schematics. |
- | * **Training and Access** – Prototyping Equipment and Microfabrication Cleanroom | + | * **Training and Access** – Prototyping equipment and microfabrication cleanroom. |
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The Fused Filament Fabrication (FFF) is an additive manufacturing process where a object is generated by the layer by layer deposition of a melted material — in this case a plastic filament. | The Fused Filament Fabrication (FFF) is an additive manufacturing process where a object is generated by the layer by layer deposition of a melted material — in this case a plastic filament. | ||
- | * **BambuLab X1E** (build volume (LxWxH): 256 × 256 × 256 mm; Max Hot End Temperature: 320℃; Max Build Plate Temperature: 110℃; Max Speed: 500 mm/s; Auto Bed-Levelling; Single-Extruder with AMS) | + | {{::bambulabx1e.jpg?170 |}} **BambuLab X1E** (build volume (LxWxH): 256 × 256 × 256 mm; Max Hot End Temperature: 320℃; Max Build Plate Temperature: 110℃; Max Speed: 500 mm/s; Auto Bed-Levelling; Single-Extruder with AMS) |
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+ | {{::Creality3D CR10S.jpg?170 |}} **Creality3D CR-10S** (build volume (LxWxH): 300 × 300 × 400 mm; Max Hot End Temperature: 250℃, Max Speed: 180 mm/s; Auto Bed-Levelling; Single-Extruder) | ||
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+ | {{::FlashforgeCreatorPro2.jpg?170 |}} **Flashforge Creator Pro 2** (build volume (LxWxH): 200 (Mirror mode: 80; Duplicate mode: 95) x 148 x 150 mm; Max Hot End Temperature: 240℃, Max Speed: 100 mm/s; Manual Bed-Levelling; Dual-Extruder) | ||
- | * **Creality3D CR-10S** (build volume (LxWxH): 300 × 300 × 400 mm; Max Hot End Temperature: 250℃, Max Speed: 180 mm/s; Auto Bed-Levelling; Single-Extruder) | + | \\ |
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- | * **Flashforge Creator Pro 2** (build volume (LxWxH): 200 (Mirror mode: 80; Duplicate mode: 95) x 148 x 150 mm; Max Hot End Temperature: 240℃, Max Speed: 100 mm/s; Manual Bed-Levelling; Dual-Extruder) | ||
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==== MSLA Printer ==== | ==== MSLA Printer ==== | ||
Masked Stereolithography Apparatus (MLSA) printing uses a high-resolution LCD photomask and an UV LED array to cure thin layers of resin. Individual pixels are deactivated on the LCD to allow the UV LED light to pass through forming an image and the resulting layer. | Masked Stereolithography Apparatus (MLSA) printing uses a high-resolution LCD photomask and an UV LED array to cure thin layers of resin. Individual pixels are deactivated on the LCD to allow the UV LED light to pass through forming an image and the resulting layer. | ||
- | * Prusa SL1 (build volume (LxWxH): 120 × 68 × 150 mm; XY resolution: 47µm; 0.01 mm – 0.1 mm layer heights in Z) | + | {{::msla_printer_prusasl1.jpg?170 |}} **Prusa SL1** (build volume (LxWxH): 120 × 68 × 150 mm; XY resolution: 47µm; 0.01 mm – 0.1 mm layer heights in Z) |
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{{::point_scanning_bar.png?680 |}} | {{::point_scanning_bar.png?680 |}} | ||
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The cutting plotter can be use for microfluidics prototyping by structuring thin films with a sharp blade – a technique known as xurography. Films can be single or double side adhesive, opaque or transparent, and with smart properties (anti-fog, elastomeric, hidrophilic/hidrophobic, …). | The cutting plotter can be use for microfluidics prototyping by structuring thin films with a sharp blade – a technique known as xurography. Films can be single or double side adhesive, opaque or transparent, and with smart properties (anti-fog, elastomeric, hidrophilic/hidrophobic, …). | ||
- | · GCC RX II-61 (max cutting width: 610mm; max material thickness: 0.8mm; max. cutting force: 600g; cutting speed: 3-1530 mm/s; XY resolution (software): 0.025mm) | + | {{::cuttingplotter_gcc_rxii.jpg?170 |}} **GCC RX II-61** (max cutting width: 610mm; max material thickness: 0.8mm; max. cutting force: 600g; cutting speed: 3-1530 mm/s; XY resolution (software): 0.025mm) |
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{{::lightsheet_bar.png?680 |}} | {{::lightsheet_bar.png?680 |}} | ||
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The laser cutter can be used for the creation of customized enclosures, microfluidics assemblies, specialized slides, sample holders or other component housings for experiments. The system can cut or engrave on most organics or non-metal materials such as acrylic, wood and derivatives, glass, paper, etc. | The laser cutter can be used for the creation of customized enclosures, microfluidics assemblies, specialized slides, sample holders or other component housings for experiments. The system can cut or engrave on most organics or non-metal materials such as acrylic, wood and derivatives, glass, paper, etc. | ||
- | · Ten-High 4060 (60W CO2 10.64µm laser; Engraving Area: 400x600mm; Engraving Speed: 0-1000mm/s; Cutting Speed: 0-500mm/s; Cutting Thickness: up to 10mm(Acrylic); Resolution: 1500dpi; Accuracy:0.15mm) | + | {{::TenHigh6040.jpg?170 |}} **Ten-High 4060** (60W CO2 10.64µm laser; Engraving Area: 400x600mm; Engraving Speed: 0-1000mm/s; Cutting Speed: 0-500mm/s; Cutting Thickness: up to 10mm(Acrylic); Resolution: 1500dpi; Accuracy:0.15mm) |
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{{::brightfield_bar.png?680 |}} | {{::brightfield_bar.png?680 |}} | ||
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- | · Sherline 18″ NexGen Milling Machine 5810 (3 axis with tilting headstock; tooling plate: 175 x 330 mm; Spindle runout of Morse taper: 12.7µm or less; max. travelling speed 9.3 mm/s; max. cutting speed (metal): 2.5 mm/s; high-torque 90V DC motor; spindle speed: 70-2800 RPM; Acessories: 25.4x50.8 milling vise; ¼” Drill Chuck; 3/8″ end mill holder; and, Mill Collet Set: 3, 4 and 6mm) | + | {{::Sherline5800.jpg?170 |}} **Sherline 18″ NexGen Milling Machine 5810** (3 axis with tilting headstock; tooling plate: 175 x 330 mm; Spindle runout of Morse taper: 12.7µm or less; max. travelling speed 9.3 mm/s; max. cutting speed (metal): 2.5 mm/s; high-torque 90V DC motor; spindle speed: 70-2800 RPM; Acessories: 25.4x50.8 milling vise; ¼” Drill Chuck; 3/8″ end mill holder; and, Mill Collet Set: 3, 4 and 6mm) |
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===== Microfabrication Cleanroom ===== | ===== Microfabrication Cleanroom ===== | ||
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Controlled environment used for the fabrication at micro- and nanoscale, such as microfluidics molds, chips, and micropatterned substrates with 3D nanostructures and molecular coatings. The cleanroom is designed to minimize contamination by dust, particles, and other contaminants that could affect the precision and quality of the microfabrication process. The cleanroom is equipped to perform MSLA 3D Printing, PDMS and xurography-based microfluidics chips assembly and substrate cleaning and micropatterning, including: | Controlled environment used for the fabrication at micro- and nanoscale, such as microfluidics molds, chips, and micropatterned substrates with 3D nanostructures and molecular coatings. The cleanroom is designed to minimize contamination by dust, particles, and other contaminants that could affect the precision and quality of the microfabrication process. The cleanroom is equipped to perform MSLA 3D Printing, PDMS and xurography-based microfluidics chips assembly and substrate cleaning and micropatterning, including: | ||
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* UV-Ozone Photoreactor - Novascan - PSDP-UVT | * UV-Ozone Photoreactor - Novascan - PSDP-UVT | ||
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* Laminar Flow Hood - MICROFLOW, M51423/2, BSC Class 2 | * Laminar Flow Hood - MICROFLOW, M51423/2, BSC Class 2 | ||
- | * Ultrasonic bath, Elmasonics P180H | + | * Ultrasonic bath - Elmasonics P180H |
* Stereoscope - ZEISS Stemi SV 11 | * Stereoscope - ZEISS Stemi SV 11 |